Skip to Content

Coating and Corrosion Monitoring System (CCMS)

The Coating & Corrosion Monitoring System (CCMS) is an innovative, autonomous device designed to revolutionize how industrial coatings are monitored and managed. By delivering real-time data on coating integrity and environmental corrosivity, CCMS provides actionable insights to optimize maintenance and extend the lifespan of steel assets. 

The Coating and Corrosion Monitoring System (CCMS) is an easy-to-install and customizable permanent sensor that:

  • Continously tracks coating performance and corrosion rates.
  • Real-time data with IPC connectivity. 
  • Verifies ICCP (Impressed Current Cathodic Protection) system performance. 
  • Optimize asset life with real-time data and predictive insights. 

The CCMS is ideal for remote, long-term monitoring of steel assets for performance and longevity. 

The CCMS offers a comprehensive solution through:

  • Easy Installation: Sensors can be deployed in various locations, including hard-to-reach areas. 
  • Continuous Monitoring: Tracks corrosion, ICCP, and coating degradation 24/7.
  • Algorithmic Analysis: Interprets data to forecast asset lifetime and optimize maintenance schedules. 
  • Online Dashboard: Provides user-friendly access to data and insights anytime, anywhere. 

Key Features

Integrated Technology

Combines the Coating Quality Sensor (CQS) and Corrosion Monitoring System (CMS) in one unit.

Accurate Measurement

Utilizes Linear Polarization Resistance (LPR) and Electrochemical Impedance Spectroscopy (EIS) for precise corrosion and coating measurements.

Customizable Design

Sensors can be adapted to fit specific environmental and operational needs. 

Real-Time Connectivity

Sends data instantly via IPC connectivity. 

Dual-Probe System

Equipped with two corrosion buttons and one coating plate for comprehensive monitoring.

Optimized Asset Life

Harness real-time data and predictive insight to extend asset lifespan and reduce maintenance costs. 

CCMS Dashboard 

The CCMS provides a clear overview of coating and corrosion performance through a web-based dashboard. Data from the permanent sensors is processed and interpreted to deliver actionable insights, helping you track changes over time and make informed decisions. 


Example of CCMS data shown in the C-Cube dashboard, which visualizes information collected by the CCMS. 

See how CCMS can help you predict and prevent corrosion failures. 

Contact us today for a consultation. 


Contact us